I bridge mechanical, electrical, and software to build hardware products that actually work in production. Most product development consultants specialize in one discipline. I see the whole system - which means I catch the expensive integration problems before they happen, not after your production line is down.
- Reduced product RMA rates by 90% through design simplification and root cause elimination
- Increased machine duty cycle from 20% to 100% while reducing assembly time 20%
- Designed two custom robots (SCARA and gantry) for automated vending systems
- Built GaN motor controllers (80V/100A) for electric vehicle applications
- Achieved certifications: ETL, CSA, CE, IEC 60601, KC across multiple product lines
- Invented multiple clean energy technologies and built working prototypes in 16 months with near zero funding
Mechanical: SolidWorks CAD, sheet metal, castings, weldments, suspension systems, robotics, reverse engineering, 3D scanning/printing
Electrical: PCB design (KiCAD), power electronics, motor controllers, PLC/automation, control systems
Software: C++, firmware development, ladder logic, embedded systems
Manufacturing: DFM / DFA optimization, weld fixtures, assembly process design, safety certifications (UL/ETL/IEC 60601)
- Clean energy & energy storage
- E-mobility, electric, & niche vehicles
- Robotics & automation
- Industrial equipment
- Consumer hardware, wearables, devices, technology
- Manufacturing innovation
Fractional Engineering Leadership - Ongoing technical guidance for your team (weekly/monthly retainer)
Project-Based Development - Specific deliverable from concept to working prototype or production design
Problem-Solving Engagements - Fix what's broken: diagnose issues, redesign for reliability, optimize for manufacturing
Rapid Prototyping - Prove your concept works before you commit to scale (days to weeks, not months)
✓ I predict project outcomes with uncomfortable accuracy (usually correct when others are optimistic)
✓ I can help teach your team competence, not just hand them solutions
✓ I see mechanical-electrical-software integration problems specialists miss
✓ I've managed production at scale (300+ units/month) so designs actually work in assembly and manufacturing
✓ No buzzwords, no false promises, no surprise costs
Have a hardware problem that's stuck? Need prototypes fast? Want someone who can bridge disciplines and actually get things built?
We deliver long term value with simplified, turn-key, world class designs. We have the practical hands on experience, understanding, and tools to navigate risk, simplify, and deliver designs and turn key solutions above your expectations. You won't be bogged down with flashy acronyms, false badges of achievement, empty promises, surprise costs, or blindsided by trouble areas. We're raising the bar on design, communication, and quality. Work with us to experience a better way forward. See our blog for some of the projects we have done.