3D printing · Killingworth, Connecticut

Large-format and high-accuracy 3D printing in Connecticut

Big parts, up to 1 meter (39 inches) tall in a single print, and small parts with fine detail and tight dimensions. Both printers are in-house in Killingworth.

Atrick Design prints full-size parts in one piece, up to 800 × 800 × 1000 mm (31.5 × 31.5 × 39.4 in). Larger parts print in sections that stack and join. Large-format printing usually means giving up accuracy to get size. The high-resolution resin printer covers the other end: most of its parts come out within about a thousandth of an inch (0.025 mm), with the fine detail to match.

Printing here is an engineering tool: checking a fit before cutting metal, proving a concept, or making a pattern or fixture. Every print gets engineering attention, from orientation and supports to tolerances and how it assembles.

Full-size GT40 gear and differential cases, printed to plan CNC machining and fixturing of the raw castings.

Equipment

Two printing processes, both in-house

ProcessBuild sizeBest for
Large-format FDM800 × 800 × 1000 mm
31.5 × 31.5 × 39.4 in
Full-size prototypes, automotive parts, enclosures, fixtures and jigs, display pieces, casting patterns
High-resolution SLA330 × 185 × 400 mm
13 × 7.3 × 15.7 in; 43 µm (0.0017 in) XY resolution, layers from 0.01 mm
Fine detail, translucent parts, casting patterns, precise small assemblies

Most parts print within days. Complex jobs usually finish in under two weeks. Metal 3D printing can be sourced through partners when a part needs it.

What it is used for

Printing as one step in a bigger job

Good fits

  • Startup prototypes and investor-ready models
  • Full-size fit testing and part validation
  • High-detail, high-accuracy small parts and assemblies
  • Casting and molding patterns
  • Weld fixtures, assembly jigs and check gauges
  • Large assemblies and enclosures
  • Fast iteration while a design is still changing

Not a good fit

  • The lowest price per print. Print farms win that race, and Atrick Design is not in it.
  • Printing as production. When you need hundreds or thousands, molding or machining is the better route, and I can help you get there.
  • Toys, trinkets and novelty prints that end up in the trash.

Every print leaves plastic waste behind: supports, failed prints and used resin. I would rather spend that on something that matters, like developing a product, fixing a machine or proving out a part.

A design shop that prints

Atrick Design is a design shop, not a print shop. Printing is usually one step in a larger job, alongside the design, 3D scanning and testing around it. If what you need calls for the size or the accuracy, and only needs printing, ask: Atrick Design helps out when the schedule allows.

★★★★★

“Jay was fantastic to work with! He quickly understood my product, identified areas for improvement, and proposed innovative changes that drastically enhanced its performance. He even 3D-printed components for testing. Jay is highly skilled, fairly priced, and easy to work with. I’ll definitely be consulting him for future projects.”

Joya Helander, Google review